● Multi-effect evaporation units (natural circulation/falling film/forced circulation), SUS304/316L/duplex steel/titanium materials for highly corrosive fluids
● Separators: Dual cyclone separation + wire mesh demister (steam purity ≥99.8%)
The Evaporation System Process Module is a fully automated solution for efficient liquid concentration, solvent recovery, and waste volume reduction. With intelligent process control and energy-saving design, it meets stringent production standards in pharmaceuticals, chemicals, food, and other industries, ensuring compliance with GMP, FDA, ISO, and other international regulations.
● MVR heat recovery: Recompressed secondary steam increases temperature by 10–20°C, achieving ≤25 kWh per ton of water evaporated (vs. ≥80 kWh for traditional systems)
● Multi-effect synergy: 3-effect system reduces energy use by 40%, evaporation ratio up to 1:0.6
● Online scraper system: Handles high-viscosity fluids (≤50,000 cp), reduces scaling rate by 90%
● Smart descaling: Dynamic pH adjustment + pulsed backflushing extends continuous operation to 3,000 hours
● Multi-stage PID temperature control (±0.3°C) for heat-sensitive materials (enzymes, fruit juices)
● Vacuum-boiling point matching to prevent thermal degradation
●Critical parameter logging (evaporation rate, concentration, energy use) with electronic batch records
●Safety interlocks: Overload protection, vacuum leakage alerts
● Exhaust treatment: Condensation + activated carbon adsorption (VOCs <20 mg/m3)
● Waste volume reduction: Concentrate volume reduced to 5–10% of original
Herbal extract concentration, fermentation broth dehydration
Zero-liquid discharge for high-salinity wastewater, acid recovery
Juice concentration, whey protein dehydration
Landfill leachate treatment, heavy metal recovery from electroplating waste
MVR technology triples energy efficiency vs. traditional evaporation
Corrosion-resistant materials, ≥15-year design life
Optimized evaporation curves ensure batch consistency (CV <1%)
Meets FDA 21 CFR Part 11 and EU GMP Annex 11 data integrity requirements
IQ/OQ/PQ protocols with efficiency test reports
Anti-corrosion designs tailored to fluid properties (pH, viscosity, solids)
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